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Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 1
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 2
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 3
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 4
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 5
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 6
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 7
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 8
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 1
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 2
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 3
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 4
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 5
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 6
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 7
Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE 8

Equipment and instruments, milling parts, surface treatment, black oxidation-3W MACHINE

These are the internal parts of several pieces of equipment that are very difficult to process, the difficulty mainly lies in the difficulty of milling the non-standard shape and ensuring the various size requirements.

This is a special-shaped parts of an instrument, processing materials using metal aluminum 6061, through the DMG five axis rough processing, heat treatment, time effect treatment, the final finishing, surface blackening treatment, the completion of processing.

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    Regarding the selection of scientific instrument parts

    For scientific instrument parts, especially this kind of irregular shape that is difficult to process, in addition to having processing performance, the most important thing is the stable performance of long-term use, to ensure that the parts do not deform after temperature difference changes, thus improving the overall performance of the equipment, so the metal aluminum, 6 series, 6061, after heat treatment and aging processing, is very stable, especially suitable for scientific equipment and instruments.

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    Guarantee the tolerance requirements for non-standard processing.

    This part not only has different shapes, but also requires high cooperation between parts, strict tolerances, and uses a five-axis machine tool from DMG for multi-faceted processing to avoid errors caused by multiple clamping.

    Surface treatment Blackening

    Chemical blackening is a commonly used method. The parts are placed in a specific blackening solution, and the chemical substances in the solution react with the metal surface of the parts. Under the control of suitable temperature, time, and other conditions, a black oxide film gradually forms. The composition and process parameters of the blackening solution will be different for different metal materials.


    ◎ Attractive

    ◎ corrosion-resistant

    ◎ long-lasting

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    FAQ

    1
    The blackening film layer is uneven.
    - Strengthen the pre-treatment of the surface of the parts, adopt suitable oil removal and cleaning processes to ensure that the surface is clean and the roughness meets the requirements; fully stir the blackening solution, regularly test and adjust the solution composition to ensure a stable concentration; optimize the placement of parts in the blackening tank to ensure that the solution can fully contact all parts of the parts, and can increase the solution circulation or shaking device appropriately.
    2
    The blackening film layer has poor adhesion.
    - Before blackening, add a special process to remove oxidized skin, such as using acid washing or mechanical polishing; perform appropriate surface activation treatment on the parts, such as soaking in a specific activator solution; strictly control the temperature, time and other parameters of the blackening process, optimize and adjust according to the actual situation of the parts, and carry out small batch experiments as necessary to determine the optimal process parameters.
    3
    The black color does not meet the requirements (too dark or too light)
    - Accurately determine the concentration of the blackening solution through chemical analysis, and adjust it according to the color deviation by diluting or adding the corresponding components; precisely control the blackening treatment time by using devices such as timers for precise timing; install an accurate temperature control device to ensure that the temperature of the blackening solution is stable within the specified range; for material difference issues, conduct sample tests on different batches of materials before mass processing, appropriately adjust the process parameters to adapt to material changes, and ensure the stability and consistency of the previous process.
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    Contact person: Mr. Mew
    Tel: 86-010-64386101
    WhatsApp: 86 16046263015
    Company address: #10 Ge Daizi Middle Street, Lisui Town, Shunyi District, Beijing China
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